Industrial Mechatronic System – Processing

ABOUT THIS PRODUCT:

UniTrain mechatronic courses

UniTrain multimedia courses on the topic of mechatronics provide the knowledge and skills required to understand, control, operate and maintain modern, automated mechatronics installations. With the aid of animations and numerous experiments, the various individual sub-systems are introduced, any necessary instrumentation or pneumatic cylinders are set up and adjusted and the active processes are explained. Individual mechatronic components and sub-systems are set up with the aid of detailed step-by-step instructions and automated sequences are programmed to control the equipment by means of a programmable logic controller. This should make moving up to an industrial PLC system a simple task.

IMS 5 Processing

A workpiece carrier is located on the conveyor belt. It is loaded with a fully assembled two-component workpiece (top and bottom pieces). The carrier and its load are positioned beneath the process module. The workpiece is clamped for processing. A bolt from the gravity-feed magazine is pressed into the hole in the workpiece. The clamp opens and the carrier and load are conveyed to the end of the belt to be passed on to the next sub-system.

This Package Contains:

Item 1 – Course Mechatronic Stations CO4204-3K

Includes:

Experiment board PLC trainer

• CPU with PLC functionality
• 8 digital inputs with simulation switches and status LEDs
• 8 digital outputs with status LED connected to 2 mm sockets
• 8 analog inputs with 10-bit resolution, of which 4 inputs 0-10 V and 4 inputs 4-20 mA
• 4 analog outputs, of which 2 outputs 0-10 V and 2 outputs 4-20 mA
• 1 potentiometer for simulation of an analog 0-10 V signal via 2 mm sockets
• 1 potentiometer for simulation of an analog 4-20 mA signal via 2 mm sockets
• LAN switch with three connection terminals
• 9-pin D-Sub socket with connection to digital inputs and outputs of the PLC
• 25-pin D-Sub socket with connection to digital inputs and outputs of the PLC
• Status LED of the PLC
• Browser and course software

Topics:

Projects for Transport system IMS1.2 and for stations:

• IMS3 Sorting, IMS4 Assembly, IMS5 Processing, IMS6 Testing, IMS7 Handling, IMS8 Storage, IMS13 Drilling and Milling
• Experiments: Inching mode, Inching mode with end limit, Analog values, Positioning, Speed control, Blinking, Function blocks
• Topics for all stations:
• Pin assignment
• Hardware setup
• Sequence control
• Watchdog
• Additionally, for Storage:
• Store and remove Z-axis
• Store and remove X-axis
• Course duration: 24 h approx.

Item 2 – Processing station LM9682

In conjunction with a conveyor belt, the station accomplishes a portion of a fully automatic assembly process for an end product made of three separate components, i.e., punching a bolt into the workpiece.

• Gravity feed magazine for bolts
• Light barrier for monitoring magazine level
• Two-way stop cylinder
• Magnetic end-limit sensor
• Pressure cylinder
• 2 x Magnetic end-limit sensor
• 2 x One-way restrictor valves
• 2 x 4/2-way valves
• Pressure reduction valve 0…10 bars
• Pneumatic valve block
• Manometer
• PLC interface: 25-pin SUB-D connector
• PLC requirements: 2 x digital outputs, 4 x digital inputs

To assure functionality and a long working life for pneumatic components and controls, a maintenance unit is required, consisting of filters, pressure control valve with pressure gauge and lubrication.

Item 3 – Double conveyor belt segment, 24 V motor LM9606

Basic mechatronics module driven by a variable speed 24-V geared motor and complete with end-limit sensors and integrated PROFIBUS DP slave. Designed for basic experiments on a conveyor system or for incorporation into a complex mechatronics system for controlling the flow of materials. The conveyor belt conveys work pieces on carriers and can be used to link individual sub systems. It is designed for connection to a PLC control system. It can be combined with other conveyor belts, ‘curve’ units or transfer junctions. IMS stations can be connected directly to the belt and jointly controlled via PROFIBUS.

• Length = 600 mm/23,6″, width = 160 mm/6,3″,
• belt width = 120 mm/4,7″
• Geared motor, 24 V DC
• Pulse width modulation system for controlling belt at various speeds
• Continuous speed adjustment via potentiometer or analogue input, 0-10 V
• Manual switches for movement to left or right
• 2 inductive end-limit sensors
• 2 x M12 interfaces for additional actuators/sensors
• Sockets for emergency shut-off circuit (disconnection of all voltage to output modules)
• External power supply via 4-mm safety sockets or coaxial power connector
• 9-pin SUB-D connector for contactors, LOGO! or PLC
• Incremental encoder disc for detecting position and speed via optical sensors
• Visualisation as interactive 3D model in IMS-virtual database
• Control requirements: 4 x digital inputs, 3 x digital outputs

PROFIBUS DP slave module:

• Address range: 16 digital input/outputs
• PROFIBUS DP connector: 9-pin DSUB socket
• Rotary switch for setting address
• Transmission rates of up to 6 MB/s
• GSD file for use with control software (e.g.: STEP7)
• 25-pin DSUB socket for connecting IMS station
• Output current: 500 mA (total current: 1 A)
• Variable speed control of conveyor belt via PROFIBUS

Item 4 – Workpiece transport pallet LM9520

Pallets for carrying and transporting workpieces on conveyor belts. The pallet has a 4-bit identification code.

• Length = 180 mm/7,1″, width = 119 mm/4,7″,
• height = 15 mm/0,6″
• Position sensor
• 4-bit identification code

Item 5 – Workpiece, top section, white LM9521

Material: plastic

• Colour: white
• Magnetic clip for attachment to bottom section
• Spring-loaded bearing for attaching bolt
• Dimensions (L x W x H): (100 x 50 x 40) mm / 3,9″ x 1,97″ x 1,57″

Item 6 – Workpiece, bottom section, black LM9525

Material: plastic

• Colour: black
• Magnetic clip for attachment to top section
• Dimensions (L x W x H): (100 x 50 x 40) mm / 3,9″ x 1,97″ x 1,57″

Item 7 – Bolt workpiece, metal LM9527

Material: metal

• Diameter: 20 mm / 0,79″
• Length 50 mm / 1,97″

Item 8 – Bolt workpiece, plastic red LM9528

Material: plastic

• Diameter: 20 mm / 0,79″
• Length 50 mm / 1,97″

Item 9 – 25-pin serial interface cable, Sub-D plug/socket LM9061

25 pin Sub-D connection cable

• Length: 2 m
• Connection: 25-pin plug / 25-pin socket
• Pin assignment: 1:1

Item 10 – Serial interface cable 9/9 pole LM9040

9-pin SUB-D cable

• Length: 2 m
• Connector: 9-pin plug/9-pin socket
• Pin assignment: 1:1